Finally....Da new rig..

crash2 · Apr 23, 2017

So next I decided to tackle the fuel cell which will be going in this area.

When I built my toy in the last configuration I used the mindset to build the fuel cell around the rig not the rig around the fuel cell.

crash2 · Apr 23, 2017

So my idea was to build a cradle/basket for the cell to sit in kinda like I did for my radiator. The big difference was I wanted it removable and out of aluminum. So this is what I came up with.

crash2 · Apr 23, 2017

And here it is in place. Its held there by 3 tabs bolted to the chassis...

crash2 · May 1, 2017

So with the lower mount/bucket done it was time to do the fuel cell and here is where I started getting nervous.. I only have like 5 hours of Tig under my belt with a high potential of fawking this up.. So of course I started with cardboard and got the front/rear aluminum pieces cut. So its roughly going to be 16 gallons. I did awful in geometry and it was many years ago to try and measure a complex shape so I kinda measured in the central points for a rectangle.

crash2 · May 1, 2017

The cell will have a center baffle that will also help support the cell walls.

crash2 · May 1, 2017

So for the cell vent I went with a typical rollover valve. Now the only issue with this type of valve is its a 2 piece so once its in and cell done you won't be able to access it. My fear was it might come loose and might not be able to tighten it so here is my fix for it. So I cut a hexagonal hole in the top of the tank that the bottom portion of the valve will sit into and then made a cap and welded it to the top of the tank. if the need ever comes the lower part will stay locked into place..

crash2 · May 1, 2017

On my old cell in my toyota I had a 1/2 turn style and never really liked it. This time I went with a nice threaded style. I made a ring for the inside of the cell to give more material for the screws that secure the body of the cap for when I tapped them.

crash2 · May 1, 2017

So I nervously tig'ed up the cell and then leak tested it with just water... I was shocked and only one leak at a corner where 3 joints meet up...

crash2 · May 1, 2017

So the cell isn't done yet--still needs a suction and return and here was my plan for it. Made a drop for the bottom front edge of the cell. Once it was welded onto the cell I went and pressure checked it with air/soapy water. Not a single leak--I was pretty stoked about that.

One thing to remember about using water to leak check is the fact a water molecule is larger than that of fuel and have found no leak with water but with fuel (on my old cell for my toyota) so using air if by far the best method.

crash2 · May 1, 2017

So with the new drop on the cell I also modified the new base to make room for it and I also added one more support tab under the mount to help support it.

Added some foam...

crash2 · May 1, 2017

Cell is in place and ready for the upper mounts to be made. I plan on making a small shield for under the cell drop to give a little protection.

crash2 · May 1, 2017

I got the upper mounts done and boy howdy they were tough. The mounts also serve a double purpose and why I built them the way I did...

crash2 · May 1, 2017

And here is the other purpose---one of the more handy tools to have..

crash2 · May 1, 2017

Time for a clean up.....

Clark · May 1, 2017

Your shop is as cool as your buggy!! Nice work on both! :awesomework:

crash2 · May 1, 2017

Clark said:
Your shop is as cool as your buggy!! Nice work on both! :awesomework:

Thanks clark--I love my new shop--built just how I wanted it--same with the tube thingy :redneck:

Horus · May 1, 2017

Nice work Crash! :awesomework:

crash2 · May 2, 2017

Horus said:
Nice work Crash! :awesomework:

wow-- even mike chimed in

crash2 · May 3, 2017

Next onto getting the front driveshaft in which meant making a mount for the pillow block. So started by measurements and tacked a mount together. My plan was to make the mount with a 3/16 spacer to give me adjustment to move the driveshaft away from the starter bolt and the tranny edge.