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1TONZR2

1TONZR2

Big mudda fugga!
Joined
May 27, 2007
Messages
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Location
Jacksonville, FL
I guess I should finally post up about my rig...
My rig started life as an Ext cab 1996 ZR2 and is still partially that. when I brought it home in 2001 I had a 5" suspension lift on it and some 32s, then the evolution started.
5" BDS suspension lift+2" Body lift and 32" BFG ATs
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In 2003 is when I decided the IFS was not gonna work for me anymore, especially after a concrete piling jumped out in front of me and I bent the frame...LOL :P
at this point, I picked up a pair of Jeep axles D30/D35 that were geared to 4.56s for dirt cheap, picked up some 12" travel FOX coilovers and some links, 35" MTRs on some 15x10s steelies.... torched out the IFS and did the SAS, although it took a few months of workin on it in the evenings by myself and tryin to get my buddy out there to do the welding. I never wheeled it like this, since I never got a front driveshaft put in it. after a few months of DDing it, my national gaurd unit got activated, so it sat in the driveway for a few months.
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In 2004 is when the major changes started. I was still still stationed down here in Jax and is when I met up with David and I got the itch for 1 tons....
I picked up a D60 front/rear, left the stock 4.10s in them and left stock trac-lock in the rear and welded the front. I also picked up a new transfer case from Barry (Beast on the board), it is a NP231 w/ Tera Low 4:1, SYE and a wide chain conversion, to use that case I had to get a Novak adapter and a new trans output shaft. we rebuilt the coilover towers, change the link setup to a triangulate 4 link setup and re-worked the steering a bit and of course got some bigger tires and new wheels. 36x13.5x17 Radial IROKs on some 17x9 H2 wheels.
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didnt get a front shaft put in right away, but when I got back to Indiana in 2005, I got the front shaft put in and FINALLY did some wheeling! yes, thats right, my truck has been wheeled! :Cheers:
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more too come

Brian
 
some more wheelin!
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after that day of wheelin, my steering box/pump were hurting pretty bad....so I decided to go all out on the steering...Full hydro from Performance Offroad Steering.
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Summer of 2005, moved to Jacksonville and commenced to hackin on the truck! new 16" SAW coilovers, new 4 link (again), full hydro steering, new tires and wheels. 42x14x17 IROKs on 17x10 Trail Ready beadlocks. custom front half frame, winch plate, 9.5ti winch, stinger and some PRP seats
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still more too come!

Brian
 
Spring 2006--did some damage at the Backyard Bash so I had to repair the coilover towers and figure something out for the rear end.
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new coilover towers, new sleeved lower links, fuel cell, rear 4 link, 1/4 ellip system, new rear tube bumper and B&M Pro-Stick shifter
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more to come still!
 
After the get together with CRAWL mag in Feb, I decided it was time for a heart transplant....
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out with the old 4.3
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in with the new 5.3L Vortec V8
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goodies for the 5.3L LS6 cam/springs
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E-Fans
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I changed how they mounted and also the radiator. Now they are on the back side of a Howe Aluminum double pass....no pics yet
I picked up a set of new Yukon 4340 35 spline inner/outer shafts so I need to install those...on the tear down, I found one of my knuckles was cracked. Picked up a new used one and plated both sides to hopefully keep that from happening again.
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the main reason I got new shafts....size matters :Cheers:
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List of specs
96 Chevy ZR2
Ford Dana 60 Front, 4.10s, welded,Yukon 35 spline, 4340 inner and outer shafts, Warn 35 spline lockouts, BTF High steer arms
Ford Dana 60 Rear, 4.10s, trac-lock, GLO disc brake brackets, BTF 4 link Truss system
Full Hydro steering
16" SAW coilovers up front
1/4 Ellip suspension rear
front lower links are 1.75" .120 wall HREW, sleeved with 1.5 .25 wall DOM
upper front/rear links 1.5" .25 wall DOM
rear lower links are 2" .25 wall DOM
RCI Fuel cell
Custom front half tube frame w/ stinger and winch plate
Warn 9.5ti winch
5.3L Vortec V8 with LS6 cam/springs, custom tune
Howe Double pass aluminum radiator
4L60E
NP231 w/ Tera Low 4:1, SYE, and wide chain conversion
2x4 .25" wall sliders
PRP seats
B&M Pro-Stick shifter
42x14x17 IROKs on 17x10 Trail Ready beadlocks
10" Kenwood sub w/ 250watt amp...gotta have tunes!

more pics
Project ZR2

and some more
ZR2 pics

time to go wheelin!
Brian
 
Sweet! Thanks for adding a build thread, we need more of them!!!

What is the deal with Terra Traction? Are they their own shop or are they just an arm of BTF? Did they do most of the work on your truck or just bits and pieces? I believe Rich/Ricky's jeep had pieces/parts built by them also. I have always been a little confused about the details of their shop...
 
Terra Traction was gonna be an arm of BTF, but it never really went through. David didnt want to quit his good job to do that full time, even though he would have been able to do it easily.
Ricky's jeep was built by him a few years ago for the previous owner, Landon, I believe.
David did quite a bit of work on my truck for me, but I was able to trade out some labor for labor in his shop, which was awesome. Definately learned a lot from him and be able to work on all kinds of different setups.

www.terratraction.com

I think I have made some good changes so far, now I just need to wheel it for a while.

Brian
 
got the brakes working better now. I had a residual valve inline on the rear brakes....that thing was fawkin me. good to go now. Now I have to figure out why my battery is not charging. The alternator is brand new, not sure why it wouldnt charge. I can put a battery charger on it and it will charge it up, but it wont hold it. It will start it a few times, but with the fans and the fuel pump running all the time, it will kill it quickly....The battery is an older optima yellow top, prolly atleast 3 years old.

Brian
 

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