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I set the gears up with mock up bearing (ground down middle so they slide on off easy) till I'm happy with the pattern and pinion depth, then install all the new bearing and races and put it all back together. I make sure I have good bearing preload but no special tools to ensure that. Also try to set the pinion a little closer to the ring gear than "specs" would suggest. I'm also no expert and don't claim to be, I could be doing is completely wrong. First time I have ever had this issue with killing gears though. But no I have not checked for bent or cracked housing.