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When The Boss and I were doing some links in my lathe we found that if we just powered right through the entire tap the threads would turn out looser than if we went a little ways, backed out, blew all the chips out, went a little further, backed back out again, etc.


I agree with everyone here, seems like something is messed up about your tap.  But I figured I would add the little bit of experience I have with this.


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