Wrangler fender build

boxboy · Jun 12, 2006

I was tired of looking at my bent up front fenders and I really crushed the drivers side last weekend on â€œTrail of doomâ€, so I decided to build new front fenders.

I started by drilling out the old seam spot welds.

with the help of a sawzall I removed the old fenders.

The jeep looked cool with out front fenders but I want fenders as I am sure I would just crush the hood with out fenders.

I started by building the fender mounts

I bent the tubesd and tack them in place. I made pattern pieces out of cardboard so I could test fit everything to make sure I liked the look and to see if I had the proper clearance that I was looking for.

I free hand cut all the pieces

Fitted the pieces together and tack welded them together

I still need to weld everything together and move the charcoal canister for the fuel tank vent as the inner fender well will move back to where the canister is now. Then do what I really hate doing paint them up to make them look perdy.

JOOP · Jun 12, 2006

That's what I did with mine. Now I'm much happier. Here's a link to my progress.

http://www.the4x4network.com/forum/viewtopic.php?t=818

yjkrawlin · Jun 12, 2006

looks good, in starting to hate the look of stock fenders more and more.
i made a set for my yj, a bit ago, but cut my hood 4.5" up and raised the whole fender for more clearance,

Toyotanut · Jun 15, 2006

boxboy said:
Fitted the pieces together and tack welded them together

That cool angled piece should do wonders on tight trails:kissmyass:

boxboy · Jun 16, 2006

Toyotanut said:
That cool angled piece should do wonders on tight trails:kissmyass:

That is to keep the damn tire humpers away :clappy:

Toyotanut · Jun 16, 2006

boxboy said:
That is to keep the damn tire humpers away :clappy:

I was thinkin more along the lines of being able to drive by braile:flipoff:

MADDMUDDER · Jun 21, 2006

Those look really good. I am in the process of the same type, however I am running tube along the outside of the stock top and incorperating them into some sliders.

boxboy · Jul 6, 2006

Finished

Here is a before:

Here is after:

MarcW · Jul 6, 2006

sweet man, any closeups?

boxboy · Jul 6, 2006

How close would you like?

Close enough to see my crappy paint job :flipoff:

JOOP · Jul 6, 2006

ahh you used a satin primer paint and a flat orange. Thats why it cracked..LOL.. My antenna mount is the same way :redneck:

boxboy · Jul 6, 2006

JOOP said:
ahh you used a satin primer paint and a flat orange. Thats why it cracked..LOL.. My antenna mount is the same way :redneck:

No I just didn't let the primer dry. I only had that problem on one side.

MarcW · Jul 6, 2006

i wouldnt mind a pic of the far back tube tie in to the tub.

boxboy · Jul 6, 2006

MarcW said:
i wouldnt mind a pic of the far back tube tie in to the tub.

K, I don't have a good close up here at work I will load one up when i get home.

Grama · Jul 8, 2006

What kind of paint is that?

Dude · Jul 8, 2006

sweet, I liike it.

Comet · Jul 8, 2006

Look great Scott. Some day if I ever get running I'm building a set for my CJ. I'm going to do something a little different, but the end product will look similar. Good inspiration.:beer:

MarcW · Jul 9, 2006

boxboy, not sure if you saw me today on the main road at reiter, or realized it was me. i was in my lowrider cherokee, and you were headed the other way, i saw your orange paint and waved :flipoff: