Ok--so since I got most of the air out of the system--I ran the engine hot and kept the cooling fan off--unfortunatly I forgot my laser temp reader so I had to go by feel. So I let the guage get above the middle and turned on the fan. I kept feeling the return line near the motor--and I could feel the tube getting cooler..
So now that I was able to have the rig run for any length of time I decided to start taking care of a few things. The first thing was the idle did not drop--stayed around 1200rpm's. So I checked the voltages at the idle control soloniod and the voltages seemed correct(or what I thought judging by the info I had). So I unplugged the soloniod and the idle speed did not change any. So at this point I figured it was time to remove the soloniod and inspect it since when we got the motor there was some signs of moisture in the throttle body. So I pulled it off and here is what I found inside the soloniod.
Yup--there was moisture inside it at one time. Now I have never messed with this particular style and origionally thought there was a pintle that went in and out.
After some playing with it--I found it actually rotates like 20 degrees. So I spayed down the part that sat on the intake and started rotating it. Then I fired off the motor and manualy moved it and yup--the idle changed--to the point to where it almost died. So I spayed some lube on the rotating part and reinstalled the soloniod--crossed my fingers and yup--now the idle comes down like it should...
So the next thing to do was correct the fuel pump control. One thing I found that I didn't think was right--was the fact that the fuel pump came on when the key was on--that didn't seem right since the fuel pumps never run on a toy unless the motor is cranked over. So I did some looking over the schematics and it looks like I messed up a circuit. So I added the terminal back into connector E6 and then ran it over to the fuel pump relay--and now it works like it should--the fuel pump won't run with just the key on..
Now another thing that didn't work(and I was pretty sure it did when I started the prodject) was the blower motor. wel I went thru the circuit and found there is a problem with the fan control switch--if you wiggle the switch the blower comes on....