Chris and Wayne, I have a question, and I hope to clarify it in this thread, so others can use you guys' answers to help them in the future.
After reading Wayne's Spring thread on pirate several times, and somewhat understanding it,
I have done some research and measuring on the rear of my YJ and have found, I have the wrong springs. My current springs are too stiff and too short.
Currently I am set up with 7.125" up travel on 14" coilovers. I have - 0.125" preload to achieve my desired ride height, with a 12" 170 lb upper spring over a 14" 250 lb lower spring.
The springs are compressed 6.875".
(Spring compression + preload) * initial rate = Load supported at shock
[6.875 + (-.125)] * 101.19 = 683 lbs at the shock.
To double check, I measured each spring indivually. The 170 lb upper is compressed 4.75", and the 250 lb lower compressed 3". Using above formula:
(4.75 - .125) * 170 = 786 lbs at shock
(3 - .125) * 250 = 718 lbs at shock
adding 2" desired preload to my current travel position, to attempt to find the new correct initial spring rate I find 3 possible new initial rates, and the average of the 3:
786 / 8.875 = 88.5 lbs / in new initial rate
718 / 8.875 = 80.9 lbs / in new initial rate
683 / 8.875 = 76.9 lbs / in new initial rate
and the average of 82.1 new initial rate.
Why the 100 lb difference in calculated weight at the shock? Is this due to spring fatigue? The Coilovers have been ran without crossover rings since 2009, as instructed by vendor. Which weight at the shock should I use to calculate the new desired rate to order my new springs?
Overall .125" preload will cover the 10 lb difference between the spread. But what about choosing the right springs for a good step up when the slider hits the newly installed crossover ring, and rate increases to the lower spring only? You have mentioned to have the springs within 100lbs of each other if possible.
Is it also a good idea, if possible, to have the initial rate, and the lower spring rate within 100lbs?
In my scenario, I am choosing between commonly available PAC 2.5" springs:
76.9 = 125 / 200
77.8 = 140 / 175
78.8 = 130 / 200
80.4 = 125 / 225
80.8 = 150 / 175
82.4 = 140 / 200
82.4 = 130 / 225
84.9 = 165 / 175
85.7 = 150 / 200
86.3 = 140 / 225
87.5 = 175 / 175
How should I choose which springs to order?
I want to ditch the useless triple rate hardware, run a 14" upper spring, 16" lower spring, and start with the Xover ring 2" above the slider at ride height. This is a semi-hardcore wanna be buggy trail jeep.
I do have the 12" 170s which are too short, the 14" 250s which are too heavy, and a set of 14" 150s off of KarateJosh's buggy.