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dana 60 housing?

Brian H

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On the passenger side where the spring pad is there is the two bolt holes for the u bolt plate ..mine are stripped out from the guy that did y cage way back on the 4 runner. Well it looks like he just ran a bigger bolt down in the holes. After changing out springs today the bolts have ruined the threads. So can i drill and tap for a larger size bolt....he ran a 5/8 bolt in them . Reason i ask is my next option is a 3/4 hole and im not sure on the type aof material the third is made of and how much material i have to tap.
 
Strength shouldn't be a issue, I've done several of these this way. Usually the threads get rusted out because water collects in there.
 
If you are worried about strength use a keen zirt they are very strong and I have never seen one fail.
 
On the passenger side where the spring pad is there is the two bolt holes for the u bolt plate ..mine are stripped out from the guy that did y cage way back on the 4 runner. Well it looks like he just ran a bigger bolt down in the holes. After changing out springs today the bolts have ruined the threads. So can i drill and tap for a larger size bolt....he ran a 5/8 bolt in them . Reason i ask is my next option is a 3/4 hole and im not sure on the type aof material the third is made of and how much material i have to tap.

Screw it Brian, just link that SOB!!!!:haha:
 
Screw it Brian, just link that SOB!!!!:haha:

Im debating it. I just dont want to throw the coin into it right now. Just want to beat on it for awhile.It got beat on sunday if you couldnt tell.:redneck:
 
Im debating it. I just dont want to throw the coin into it right now. Just want to beat on it for awhile.It got beat on sunday if you couldnt tell.:redneck:

Yeah, I noticed....:awesomework: Kinda nice bein' out again, huh!!!:awesomework:
 
Yeah, I noticed....:awesomework: Kinda nice bein' out again, huh!!!:awesomework:

Yes and no. Running the import **** I never really had to worry about breaking stuff. Now having a v8 im really scared of breaking. Like when the power steering pump broke.....:rolleyes:
 
Yes and no. Running the import **** I never really had to worry about breaking stuff. Now having a v8 im really scared of breaking. Like when the power steering pump broke.....:rolleyes:

GM pumps are known for breakin the shaft...replaced many over the yrs...nothing new, or likely that you did. Just happened would be my guess..
 
Yes and no. Running the import **** I never really had to worry about breaking stuff. Now having a v8 im really scared of breaking. Like when the power steering pump broke.....:rolleyes:

Like kevin--see that alot. But it was like 96' and newer...
 
That would be my fix......

x 3

heli coils are stronger than normal threads in mild steel, cast is even weeker.

Heli coil them put studs and be done with it.

(heli coils are approximately 30% stronger than normal threads in mild steel)
 
x 3

heli coils are stronger than normal threads in mild steel, cast is even weeker.

Heli coil them put studs and be done with it.

(heli coils are approximately 30% stronger than normal threads in mild steel)

One thing to remember about helicoils--they truely are only as stong as the surface they are set into....
 
USE STUDS NOT BOLTS As stud can be bottemed out and use ALL the threads available. A bolt will leave unused threads below it.

Any one ever put studs in then heated it up enough to draw some brass/braze into the threads?

Kinda like soldering a nut on a bolt on hobby **** to keep it from backing off.
 
One thing to remember about helicoils--they truely are only as stong as the surface they are set into....

not necesarily.
the reason they are stronger is because the distribute the load better.

I am looking for the tech write up on it for exact numbers.

on a normal tapped whole, 90% of hte load is on the top 2-3 threads, as where with the heli coil, they are more evenly distributed throughout the tapped whole.

for example, rule of thumb for bolt installation is to have it threaded 1.5 x Thread diameter (there is a formula for the calculation, but it always falls inbetween 1.4 -1.6)

With a properly installed heli coil you can take this down to 1:1 because of the load distribution.
\

I found AN article.. but not hte one i was looing for.
http://www.airheads.org/index2.php?option=com_content&do_pdf=1&id=213
 

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