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Wife's MJ

Off came the lower rear quarter panels.
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Willy
 
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Positioning the bumper.
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From the side.
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Added side rails.
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Support brackets for the side rails.
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Willy
 
I didn't want the license plate to hang below the bumper while wheeling or to interfere with the tailgate. I made this receiver mount to easily take it off while wheeling.
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Willy
 
I am not a fan of winch bumpers that hang two feet off the front. On my XJ I cut up the grill to fit the winch as far back as possible. My wife was not interested in me cutting up the grill on her MJ so I had to think of some other way to mount it without killing the approach angle. I had been thinking about the space behind the front cross member, below the radiator for a while. It looked like there 'should' be enough room for a winch to fit there. After a few measurements and more thought, I ran across a thread on NAXJA where a guy stuck an M6000 in that same location. About that time I came across a great deal on an M8000, which has the same dimensions as the M6000. Problem solved! :clappy:

Test fitting and checking clearances.
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It is up against the steering box on the driver's side and slightly offset to the passenger side.
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Here you can see the clearance with the mechanical fan. The shroud is unbolted in this pic. I have since removed the mechanical fan and shroud and am in the process of replacing it with an electrical fan that gives me a lot more clearance. If I was to keep the mechanical fan I would have needed to notch the shroud.
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I am also in the process of rerouting the transmission cooler line. Clearance is too tight for my comfort between the winch, cooler line, and harmonic balancer. It also gives me a good excuse to add a transmission cooler. :D

Willy
 
Added a ramp to the bottom to help slide over things.
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Also tied the bumper brackets to the sway bar mount.
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Willy
 
Off it came for lots of welding.
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Added gussets to the side rails.
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More welding.
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I made the d-ring mounts 3/4" by tripling some 1/4".
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More welding.
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Willy
 
I've got the C-Rok inner brace on my XJ that made a nice template for another for the MJ.
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Willy
 
Painted and installed.
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The fairlead probably barely sticks out further than the stock bumper did. I've got a hawse fairlead that will eventually go on once the wire rope is worn and replaced with synthetic.
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Willy
 

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