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shackle angle

This is because (at least from my point of view) That you made it look like the problem was that the spring eye was hitting on the frame when in reality your problem is the side of the shackle rubbing on the frame rail. Seems like a pretty easy fix to me :eeek:

the spring does hit after the shackle slides down the frame.

Move your front spring hanger forward 3/4" and move the shackle sleeve in the frame back 1 1/4" sounds like the correct way to fix this problem. Is this what you plan on doing?

yes it is
 
I've done two SAS' in the past few months, and that rear shackle hanger is very wrong. Didn't know that the front hanger was wrong as well, that sucks, lot's of work.
 
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